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XXX = +1.02.0
XXXX = +1.02.0
WHAT WE DO
Assembly
Expert assembly joins multi-component devices—such as modular hip and knee systems—using controlled torque and cleanroom protocols to guarantee reliable performance and biocompatibility.
Bending
Controlled bending forms nitinol or stainless steel guidewires and catheter shafts to precise angles without work-hardening the material, ensuring consistent springback behavior.
Laser Marking
High-contrast laser etching applies permanent UDI codes and part identifiers onto stainless steel and titanium devices without compromising material integrity or biocompatibility.
Milling
Five-axis milling machines carve complex contours—such as anatomic bone plate geometries—from solid billets, delivering patient-specific implants that match exact anatomical profiles.
Polishing
Medical-grade polishing achieves mirror-like finishes on implant surfaces to minimize wear, inhibit bacterial adhesion, and promote smooth tissue interaction.
Swiss Turning
Swiss turning produces complex, small-diameter parts—such as bone screws and guide pins—with tight concentricity and surface finish requirements in a single setup.
Turning
Precision turning sculpts cylindrical implant components—like femoral heads and stems—ensuring concentricity and tight tolerances critical for long-term implant stability.
Welding
Laser and resistance welding techniques join subassemblies—such as implant stems to modular heads—under inert gas to create biocompatible, hermetically sealed joints without thermal damage.
Wire EDM
Wire EDM cuts intricate geometries—like custom surgical cutting guides and fine internal channels—into hardened alloys with micron-level accuracy and minimal thermal distortion.
A Partner From
Protype to Production
We make old school the new trend by holding true to what is special about Genysys22 – an orthopedic instrument and implant manufacturer revolutionizing the definition of service and partnering.
We keep things simple for our customers by focusing on our Core Values:
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- We grow your orthopedic business.
- We dramatically reduce delivery time.
- We carry out your vision, not ours.
- We invest in processes so you do not have to.
Our knowledge, process capabilities, and coordination function as a true extension of your business.
Genysys 22 provides creative ways to effectively manufacture your product and do so with efficiencies of time and material usage resulting in true partnering and ultimate peace of mind, so you can focus on growing your business.
Vertically integrated with in-house processes from machining through finishing for fast response and ultimate control of quality.
Understanding The Process
Working To Make Something Better
Protoype
Rapid prototyping combines old-school craftsmanship with in-house machining and finishing to turn concepts into tangible parts in days, not weeks.
Production
Our vertically integrated manufacturing platform ensures consistent, high-quality output—whether you need small batches or full commercial runs.
Your Ideas
“We carry out your vision, not ours” is at the core of every project, as we collaborate closely to bring your unique ideas to life.
Reliable and Certified
How We Stand Apart
Whether it is Spine, Extremity, Trauma, or Large Joint, our Responsiveness, Communication, Comprehensive in-house capabilities and Robust Quality System guarantee you will have peace of mind in the production of your product.
BSI ISO 13485 2016 certified – further affirmation of our daily practice of producing instruments and implants that must be functional and beautiful to the eye and touch.
Ready to Connect and Chat?
Let’s explore how Genysys 22 can accelerate your prototyping, streamline production, and bring your vision to life. Reach out today for a quick, no-obligation chat and discover how true partnering can transform your orthopedic projects.